Ransburg PulseTrack 2 Speed Control and Monitoring System
Advanced Speed Control and Environmental Monitoring System for Rotary Atomizers
It provides multi-zone temperature and relative humidity monitoring using remotely mounted industrial probes and sensors helping assure your ability to meet today's demands for consistent, high quality finishes.
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Overview
Overview
The Ransburg PulseTrack 2 is a microprocessor-based system designed to continuously monitor and maintain the programmable speeds of up to six rotary atomizers while also monitoring temperature and humidity for one or more zones.
The PulseTrack 2 system, with its magnetic pulse signal and closed loop control, represents the latest in disk and bell speed monitoring and control technology. The system delivers a unique, magnetically generated pulse converted to a fiber optic signal by a small module located in each connected rotator assembly. These light signals are transmitted via durable, inexpensive cabling provided for noise immune, reliable and extremely high-speed feedback response.
The PulseTrack 2 system also provides multi-zone temperature and relative humidity monitoring using remotely mounted industrial probes and sensors helping assure your ability to meet today’s demands for consistent, high quality finishes
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Technical Specifications
Technical Specifications
Ransburg PulseTrack 2 Speed Control and Monitoring System
| Atomizer | All Ransburg Aerobell 33 and TurboDisk rotators |
| Dimensions | 20H x 16W x 8D (508mm x 406mm x 203mm) |
| Operating Humidity | 85-132VAC @ 3.15A. 170-264VAC @ 1.5A. 50/60Hz Single Phase |
Literature
Literature
Product Manuals
Product Manuals
Ransburg PulseTrack2I Start-Up Requirements Service Instruction
Service Instruction for PulseTrack2I Start-Up Requirements
Show literature
Materials
Materials
For use on the materials below:
- Metal
- Wood
- Plastic
- Ceramic
- Other Substrates
- Primer
- Basecoat
- Clearcoat
Markets
Markets
Part Numbers
Part Numbers
Ransburg PulseTrack 2 Speed Control and Monitoring System
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CONTROL PANEL - FRONT VIEW - PARTS LIST |
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Item # |
Part # |
Description |
Notation |
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1 |
A11515-XXXXX |
PulseTrack 2 Speed Control and Monitor System |
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Atomizer Card: |
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2 |
A11448-00 |
For A11515-XXX1X, 6" Conical Disk |
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A11448-03 |
For A11515-XXX2X, Standard Aerobell |
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For A11515-XXX8X, Standard Aerobell W/Brake Option |
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A11448-05 |
For A11515-XXX3X, Aerobell 33 |
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For A11515-XXX9X, Aerobell 33 W/Brake Option |
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A11448-08 |
For A11515-XXX4X, 6" Unidisk |
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A11448-09 |
For A11515-XXX5X, 8" Unidisk/9" Conical Disk |
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A11448-10 |
For A11515-XXX6X, 10" Unidisk |
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A11448-12 |
For A11515-XXX7X, 12"Unidisk/12" Conical Disk |
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3 |
A11454-00 |
Blank Cover Plate Assembly |
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4 |
A11357-02 |
EMC Cable Gland |
SYS, ATM1 - ATM6 |
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A11358-02 |
Cable Gland Nut |
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5 |
A11448-20 |
Temperature/Humidity Card |
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6 |
A11453-00 |
Fitting, Bulkhead, Fiber Optic Cable |
FO1 - FO6 |
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A11484-00 |
Compression Nut, Fiber Optic Cable |
FO1 - FO6 |
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7 |
LSFI0002-00 |
Fitting, Bulkhead, Pressure Switch, 1/8" NPTF x 1/4" ODT |
EN1 - EN6 |
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8 |
78884-00 |
Switch, Master Control |
SW2 |
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9 |
SSP-6054 |
Fitting, Brake Solenoid, 1/8" NPTM x 1/4" ODT |
BR1 - BR6 |
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10 |
78776-01 |
Fitting, Bulkhead Union, 5/32" ODT |
CL1 - CL6 |
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11 |
41-FTP-1007 |
Fitting, Swivel, Elbow, 1/4" NPTM x 3/8" ODT |
SUPPLY |
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12 |
A11520-00 |
Temperature/Humidity Probe Assembly |
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13 |
77220-00 |
Cable Assembly, Temperature/Humidity Probe, 50 ft. (15.2m) |
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14 |
76948-00 |
Switch, AC Power |
SW1 |
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15 |
LSME0024-00 |
Alarm Horn, Speed Fault |
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16 |
76960-01 |
Indicator Lens, Speed Fault |
R |
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17 |
76955-00 |
Switch, Pushbutton, Master Reset |
SW3 |
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18 |
A11458-00 |
Viewing Door Assembly |
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A11461-00 |
Glass Only, Viewing Door |
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A11462-00 |
Adhesive Tape, Double Sided |
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— |
A11547-00 |
Brake Valve Assembly (see Figure 3) |
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Fiber Optic Cable Assembly: |
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SMC-424-6 |
Fiber Optic Cable Assembly, 25 ft. (7.6m) |
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SMC-424-2 |
Fiber Optic Cable Assembly, 50 ft. (15.2m) |
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SMC-424-7 |
Fiber Optic Cable Assembly, 75 ft. (22.9m) |
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SMC-424-1 |
Fiber Optic Cable Assembly, 100 ft. (30.5m) |
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— |
H-2338 |
Tubing, Pneumatic, 3/8" OD |
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— |
9704-03 |
Tubing, Pneumatic, 1/4" OD |
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— |
TR-SSEM-548 |
Tubing, Pneumatic, 5/32" OD |
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CONTROL PANEL INSIDE DOOR VIEW - PARTS LIST |
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Item # |
Part # |
Description |
Notation |
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19 |
A11471-00 |
Ribbon Cable Assembly |
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20 |
LSME0013-00 |
Block Holder, Single |
SW2, SW3, R |
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21 |
LSME0005-00 |
Contact Block, Normally Open |
SW1, SW2, SW3 |
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22 |
75763-00 |
Pilot Light Bulb, 24VDC |
SW1, R |
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23 |
LSME0007-00 |
Pilot Light Block |
SW1, R |
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24 |
LSME0004-00 |
Block Holder, Triple |
SW1 |
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CONTROL PANEL - INSIDE CABINET VIEW - PARTS LIST |
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Item # |
Part # |
Description |
Notation |
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25 |
4131-11 |
Fuse, 3A, 250V, Time Delay, 3AG, for A11515-XX0XX, 120 VAC Input |
F1, F2 |
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4131-03 |
Fuse, 1.5A, 250V, Time Delay, 3AG, for A11515-XX1XX, 240VAC Input |
F1, F2 |
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26 |
A11466-01 |
24VDC Power Supply, for A11515-XX0XX, 120VAC Input |
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A11466-02 |
24VDC Power Supply, for A11515-XX1XX, 240VAC Input |
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27 |
A11479-00 |
PC Board Assembly, Breakout |
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28 |
10979-04 |
Fiber Optic Receiver Module, 4 Channel |
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29 |
10979-02 |
Fiber Optic Receiver Module, 2 Channel |
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30 |
25766-106 |
Pressure Switch |
EN1 - EN6 |
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31 |
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Solenoid Assembly: |
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41-VSO-1005 |
Replacement Solenoid Only |
SOL1 - SOL6 |
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A11485-01 |
Solenoid Assembly, 1 Solenoid |
SOL1 |
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A11485-02 |
Solenoid Assembly, 2 Solenoids |
SOL1 - SOL2 |
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A11485-03 |
Solenoid Assembly, 3 Solenoids |
SOL1 - SOL3 |
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A11485-04 |
Solenoid Assembly, 4 Solenoids |
SOL1 - SOL4 |
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A11485-05 |
Solenoid Assembly, 5 Solenoids |
SOL1 - SOL5 |
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A11485-06 |
Solenoid Assembly, 6 Solenoids |
SOL1 - SOL6 |
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32 |
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Current to Pressure Transducer Assembly: |
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A11465-00 |
Replacement Transducer Only |
TRD1 - TRD6 |
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A11467-01 |
Transducer Mounting Manifold Only, 2 Position |
TRD1 - TRD2 |
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A11467-02 |
Transducer Mounting Manifold Only, 6 Position |
TRD1 - TRD6 |
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A11463-01 |
Transducer Assembly, 1 Transducer |
TRD1 |
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A11463-02 |
Transducer Assembly, 2 Transducers |
TRD1 - TRD2 |
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A11463-03 |
Transducer Assembly, 3 Transducers |
TRD1 - TRD3 |
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A11463-04 |
Transducer Assembly, 4 Transducers |
TRD1 - TRD4 |
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A11463-05 |
Transducer Assembly, 5 Transducers |
TRD1 - TRD5 |
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A11463-06 |
Transducer Assembly, 6 Transducers |
TRD1 - TRD6 |
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33 |
77071-03 |
AC Line Filter |
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34 |
A11477-00 |
PC Board Assemby, Control Card |
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RECOMMENDED SPARE PARTS LIST |
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Item # |
Part # |
Description |
Total # of Control Panels |
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1-4 |
4+ |
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2 |
A11448-XX* |
Atomizer Card PCB Assembly |
1 |
2 |
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— |
A11547-00 |
Brake Valve Assembly (optional - bells only) |
1 |
1 |
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— |
SMC-424-X* |
Fiber Optic Cable Assembly |
1 |
2 |
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22 |
75763-00 |
Indicator Bulb, 24VDC |
2 |
4 |
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25 |
4131-XX* |
Fuse |
5 |
10 |
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26 |
A11466-XX* |
24VDC Power Supply |
1 |
2 |
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28 |
10979-XX* |
Fiber Optic Receiver Module |
1 |
2 |
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30 |
25766-106 |
Pressure Switch |
1 |
2 |
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31 |
41-VSO-1005 |
Replacement Solenoid (optional - bells only) |
1 |
2 |
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32 |
A11465-00 |
Replacement Transducer |
1 |
2 |
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34 |
A11477-00 |
Control Card PCB Assembly |
1 |
2 |
* See previous parts lists for proper dash numbers
