Ransburg PulseTrack 2 Speed Control and Monitoring System

Advanced Speed Control and Environmental Monitoring System for Rotary Atomizers

It provides multi-zone temperature and relative humidity monitoring using remotely mounted industrial probes and sensors helping assure your ability to meet today's demands for consistent, high quality finishes.

Ransburg PulseTrack 2 Speed Control and Monitoring System - Carlisle Fluid Technology
  • Overview
  • Tech Specs
  • Literature
  • Product Manuals
  • Materials
  • Markets
  • Part Numbers
Overview

Product Overview Icon - Carlise FTOverview

The Ransburg PulseTrack 2 is a microprocessor-based system designed to continuously monitor and maintain the programmable speeds of up to six rotary atomizers while also monitoring temperature and humidity for one or more zones.

The PulseTrack 2 system, with its magnetic pulse signal and closed loop control, represents the latest in disk and bell speed monitoring and control technology. The system delivers a unique, magnetically generated pulse converted to a fiber optic signal by a small module located in each connected rotator assembly. These light signals are transmitted via durable, inexpensive cabling provided for noise immune, reliable and extremely high-speed feedback response.

The PulseTrack 2 system also provides multi-zone temperature and relative humidity monitoring using remotely mounted industrial probes and sensors helping assure your ability to meet today’s demands for consistent, high quality finishes

Technical Specifications

Technical Specifications

Ransburg PulseTrack 2 Speed Control and Monitoring System

Atomizer All Ransburg Aerobell 33 and TurboDisk rotators
Dimensions 20H x 16W x 8D (508mm x 406mm x 203mm)
Operating Humidity 85-132VAC @ 3.15A. 170-264VAC @ 1.5A. 50/60Hz Single Phase
Literature

Literature

Ransburg PulseTrack2 Sales Literature - Carlisle Fluid Technology

Ransburg PulseTrack2 Sales Literature

Sales Literature for PulseTrack2

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Product Manuals

Product Manuals

Ransburg PulseTrack2 Service Manual - Carlisle Fluid Technology

Ransburg PulseTrack2 Service Manual

Service Manual for PulseTrack2

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Ransburg PulseTrack2I Start-Up Requirements Service Instruction - Carlisle Fluid Technology

Ransburg PulseTrack2I Start-Up Requirements Service Instruction

Service Instruction for PulseTrack2I Start-Up Requirements

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Materials

Materials

For use on the materials below:

  • Metal
  • Wood
  • Plastic
  • Ceramic
  • Other Substrates
  • Primer
  • Basecoat
  • Clearcoat
Markets

Markets

Part Numbers

Part Numbers

Ransburg PulseTrack 2 Speed Control and Monitoring System

CONTROL PANEL - FRONT VIEW - PARTS LIST

Item #

Part #

Description

Notation

1

A11515-XXXXX

PulseTrack 2 Speed Control and Monitor System

 

 

 

Atomizer Card:

 

2

A11448-00

For A11515-XXX1X, 6" Conical Disk

 

A11448-03

For A11515-XXX2X, Standard Aerobell

 

For A11515-XXX8X, Standard Aerobell

W/Brake Option

 

A11448-05

For A11515-XXX3X, Aerobell 33

 

For A11515-XXX9X, Aerobell 33 W/Brake Option

 

A11448-08

For A11515-XXX4X, 6" Unidisk

 

A11448-09

For A11515-XXX5X, 8" Unidisk/9" Conical Disk

 

A11448-10

For A11515-XXX6X, 10" Unidisk

 

A11448-12

For A11515-XXX7X, 12"Unidisk/12" Conical Disk

 

3

A11454-00

Blank Cover Plate Assembly

 

4

A11357-02

EMC Cable Gland

SYS, ATM1 -

ATM6

A11358-02

Cable Gland Nut

5

A11448-20

Temperature/Humidity Card

 

6

A11453-00

Fitting, Bulkhead, Fiber Optic Cable

FO1 - FO6

A11484-00

Compression Nut, Fiber Optic Cable

FO1 - FO6

7

LSFI0002-00

Fitting, Bulkhead, Pressure Switch,

1/8" NPTF x 1/4" ODT

EN1 - EN6

8

78884-00

Switch, Master Control

SW2

9

SSP-6054

Fitting, Brake Solenoid, 1/8" NPTM x 1/4" ODT

BR1 - BR6

10

78776-01

Fitting, Bulkhead Union, 5/32" ODT

CL1 - CL6

11

41-FTP-1007

Fitting, Swivel, Elbow, 1/4" NPTM x 3/8" ODT

SUPPLY

12

A11520-00

Temperature/Humidity Probe Assembly

 

13

77220-00

Cable Assembly, Temperature/Humidity Probe,

50 ft. (15.2m)

 

14

76948-00

Switch, AC Power

SW1

15

LSME0024-00

Alarm Horn, Speed Fault

 

16

76960-01

Indicator Lens, Speed Fault

R

17

76955-00

Switch, Pushbutton, Master Reset

SW3

18

A11458-00

Viewing Door Assembly

 

A11461-00

Glass Only, Viewing Door

 

A11462-00

Adhesive Tape, Double Sided

 

A11547-00

Brake Valve Assembly (see Figure 3)

 

 

 

Fiber Optic Cable Assembly:

 

 

SMC-424-6

Fiber Optic Cable Assembly, 25 ft. (7.6m)

 

SMC-424-2

Fiber Optic Cable Assembly, 50 ft. (15.2m)

 

SMC-424-7

Fiber Optic Cable Assembly, 75 ft. (22.9m)

 

SMC-424-1

Fiber Optic Cable Assembly, 100 ft. (30.5m)

 

H-2338

Tubing, Pneumatic, 3/8" OD

 

9704-03

Tubing, Pneumatic, 1/4" OD

 

TR-SSEM-548

Tubing, Pneumatic, 5/32" OD

 

 

CONTROL PANEL INSIDE DOOR VIEW - PARTS LIST 

Item #

Part #

Description

Notation

19

A11471-00

Ribbon Cable Assembly

 

20

LSME0013-00

Block Holder, Single                                           

SW2, SW3, R

21

LSME0005-00

Contact Block, Normally Open                            

SW1, SW2, SW3

22

75763-00

Pilot Light Bulb, 24VDC

SW1, R

23

LSME0007-00

Pilot Light Block

SW1, R

24

LSME0004-00

Block Holder, Triple

SW1

 

CONTROL PANEL - INSIDE CABINET VIEW - PARTS LIST

Item #

Part #

Description

Notation

25

4131-11

Fuse, 3A, 250V, Time Delay, 3AG, for A11515-XX0XX, 120 VAC Input

 

F1, F2

4131-03

Fuse, 1.5A, 250V, Time Delay, 3AG,

for A11515-XX1XX, 240VAC Input

 

F1, F2

26

A11466-01

24VDC Power Supply, for A11515-XX0XX,

120VAC Input

 

A11466-02

24VDC Power Supply, for A11515-XX1XX,

240VAC Input

 

27

A11479-00

PC Board Assembly, Breakout

 

28

10979-04

Fiber Optic Receiver Module, 4 Channel

 

29

10979-02

Fiber Optic Receiver Module, 2 Channel

 

30

25766-106

Pressure Switch

EN1 - EN6

31

 

Solenoid Assembly:

 

41-VSO-1005

Replacement Solenoid Only

SOL1 - SOL6

A11485-01

Solenoid Assembly, 1 Solenoid

SOL1

A11485-02

Solenoid Assembly, 2 Solenoids

SOL1 - SOL2

A11485-03

Solenoid Assembly, 3 Solenoids

SOL1 - SOL3

A11485-04

Solenoid Assembly, 4 Solenoids

SOL1 - SOL4

A11485-05

Solenoid Assembly, 5 Solenoids

SOL1 - SOL5

A11485-06

Solenoid Assembly, 6 Solenoids

SOL1 - SOL6

32

 

Current to Pressure Transducer Assembly:

 

A11465-00

Replacement Transducer Only

TRD1 - TRD6

A11467-01

Transducer Mounting Manifold Only, 2 Position

TRD1 - TRD2

A11467-02

Transducer Mounting Manifold Only, 6 Position

TRD1 - TRD6

A11463-01

Transducer Assembly, 1 Transducer

TRD1

A11463-02

Transducer Assembly, 2 Transducers

TRD1 - TRD2

A11463-03

Transducer Assembly, 3 Transducers

TRD1 - TRD3

A11463-04

Transducer Assembly, 4 Transducers

TRD1 - TRD4

A11463-05

Transducer Assembly, 5 Transducers

TRD1 - TRD5

A11463-06

Transducer Assembly, 6 Transducers

TRD1 - TRD6

33

77071-03

AC Line Filter

 

34

A11477-00

PC Board Assemby, Control Card

 

 

 

RECOMMENDED SPARE PARTS LIST

 

Item #

 

Part #

 

Description

Total # of Control Panels

1-4

4+

2

A11448-XX*

Atomizer Card PCB Assembly

1

2

A11547-00

Brake Valve Assembly (optional - bells only)

1

1

SMC-424-X*

Fiber Optic Cable Assembly

1

2

22

75763-00

Indicator Bulb, 24VDC

2

4

25

4131-XX*

Fuse

5

10

26

A11466-XX*

24VDC Power Supply

1

2

28

10979-XX*

Fiber Optic Receiver Module

1

2

30

25766-106

Pressure Switch

1

2

31

41-VSO-1005

Replacement Solenoid (optional - bells only)

1

2

32

A11465-00

Replacement Transducer

1

2

34

A11477-00

Control Card PCB Assembly

1

2

* See previous parts lists for proper dash numbers